Aluminum Honeycomb Panel Thickness Guide

When specifying aluminum honeycomb panels, it is important to understand the difference between Overall Panel Thickness, Face Skin Thickness, Back Skin Thickness, and the complete honeycomb panel construction.

Panel thickness should not be selected by a fixed application rule. The final panel construction is confirmed according to the application, panel dimensions, connection or hardware requirements where relevant, and project requirements.

If you are not sure which thickness is suitable for your project, you can provide your application and available information first, and Qitianmei can discuss the appropriate panel specification with you.

Prepare an Inquiry

→ Request Quote
Physical aluminum honeycomb panel samples with exposed honeycomb edges and different surface appearances.

What Does Overall Panel Thickness Mean?

Overall Panel Thickness refers to the thickness of the complete bonded aluminum honeycomb panel.

A typical panel construction includes:

Aluminum Face Skin → PU Adhesive → Aluminum Honeycomb Core → PU Adhesive → Aluminum Back Skin

Overall Panel Thickness represents the complete finished panel structure, not only the aluminum skins or the honeycomb core.

The final thickness should be considered together with the complete panel construction and project requirements.

Learn more about panel structure:

→ Structure & Materials

Qitianmei Overall Panel Thickness Range

Qitianmei aluminum honeycomb panels are available with an Overall Panel Thickness of approximately 5–65 mm.

This range does not mean that every thickness is suitable for every application.

The final thickness selection depends on factors such as:

  • Application
  • Panel dimensions
  • Panel construction
  • Connection or hardware requirements where relevant
  • Project requirements

There is no universal thickness that fits every wall, ceiling, furniture, cabinet or door application.

For available thickness and customization ranges:

→ Sizes & Customization

Face Skin & Back Skin Thickness

Face Skin and Back Skin are separate specifications within the complete panel construction.

They should be defined independently according to the project requirements.

Face Skin Thickness

The Face Skin Thickness range is:

0.1–2.0 mm

The Face Skin is the visible aluminum surface side of the panel and can be selected according to the application, appearance requirements and complete panel construction.

Back Skin Thickness

The Back Skin Thickness range is:

0.1–2.0 mm

The Back Skin is specified separately from the Face Skin.

Face Skin and Back Skin can use:

  • The same thickness
  • Different thicknesses

depending on the project requirements.

How Panel Construction Affects Thickness

An aluminum honeycomb panel is a bonded structure consisting of multiple layers.

The complete construction includes:

  • Aluminum Face Skin
  • PU Adhesive
  • Aluminum Honeycomb Core
  • PU Adhesive
  • Aluminum Back Skin

The relationship between Overall Panel Thickness and the internal structure should be considered as a complete construction.

Aluminum honeycomb foil is approximately 0.03 mm.

However, foil thickness is not the same as core height, and it is not a buyer-selected panel thickness value by itself.

Honeycomb Core Considerations

When discussing the honeycomb core, buyers can provide the information they know, such as:

  • Honeycomb core requirement, if known
  • Cell designation, if known
  • Project-specific core requirements

Current general honeycomb cell designations include:

  • 3×3
  • 4×4
  • 5×5
  • 6×6

These are cell designations.

The geometric measurement method should not be assumed from the designation alone. If a project requires specific engineering measurement definitions, this should be separately confirmed.

How to Consider Thickness by Application

Panel thickness should be considered according to the complete application requirements, rather than a fixed thickness table.

Interior Wall Panels

For interior wall applications, thickness selection should consider:

  • Wall dimensions
  • Panel layout
  • Connection or fixing approach
  • Panel construction
  • Project requirements

There is no universal standard wall thickness.

Learn more about wall applications:

→ Interior Wall Panels

Ceiling Panels

For interior ceiling applications, thickness selection should consider:

  • Ceiling dimensions
  • Module layout
  • Selected ceiling system
  • Suspension or support requirements
  • Openings
  • Project requirements

There is no universal standard ceiling thickness.

Learn more about ceiling applications:

→ Ceiling Panels

Furniture & Cabinet Panels

For furniture and cabinet-body applications, 12 / 15 / 18 mm are commonly discussed overall thickness options.

These are not universal standards.

The final panel construction depends on:

  • Furniture or cabinet design
  • Component dimensions
  • Connection method
  • Hardware requirements
  • Span and usage requirements
  • Project requirements

Learn more about furniture and cabinet applications:

→ Furniture & Cabinet Panels

Cabinet Doors

Cabinet door thickness should be confirmed according to:

  • Door dimensions
  • Hinges and hardware
  • Panel construction
  • Design requirements
  • Project requirements

There is no fixed standard cabinet door thickness.

Interior Door Panels

Interior door panel thickness should be confirmed according to:

  • Door dimensions
  • Hardware requirements
  • Design requirements
  • Panel construction
  • Project requirements

The final construction is determined separately for each project.

Why Core Height Is Not a Simple Subtraction

The final honeycomb core height is confirmed according to the complete panel construction.

Core height should not be calculated simply by:

Overall Panel Thickness − Face Skin Thickness − Back Skin Thickness

This simplified calculation does not represent the complete panel structure because the finished panel also includes adhesive layers and construction-specific factors.

The complete panel design should be confirmed based on the actual project requirements.

How to Choose the Panel Thickness

A practical thickness selection process starts with the application.

01 Identify the Application

Define what the panel will be used for, such as:

  • Interior wall panels
  • Ceiling panels
  • Furniture
  • Cabinet bodies
  • Cabinet doors
  • Interior door panels
  • Other interior applications

The application influences the panel construction and the details that need to be confirmed.

02 Confirm Panel Dimensions

Provide the required panel dimensions and layout information where available.

Panel dimensions can affect:

  • Panel construction discussion
  • Connection requirements
  • Project planning

Available size ranges:

→ Sizes & Customization

03 Consider Connection, Hardware or System Requirements

Depending on the application, confirm any relevant requirements related to:

  • Connection methods
  • Hardware
  • Supporting systems
  • Project-specific details

04 Define Overall Panel Thickness

Confirm the required Overall Panel Thickness according to the complete project requirements.

05 Define Face Skin and Back Skin Thickness Separately

Confirm:

  • Face Skin Thickness
  • Back Skin Thickness

They can be the same or different depending on the project.

06 Confirm the Complete Panel Construction

Finalize the complete construction, including:

  • Aluminum skins
  • Honeycomb core
  • PU adhesive structure
  • Surface requirements
  • Processing requirements where applicable

What If You Do Not Know the Required Thickness?

You do not need to finalize every specification before contacting Qitianmei.

If some specifications are not yet decided, provide the information already available, such as:

  • Application
  • Panel dimensions
  • Intended use
  • Layout or design information
  • Connection or hardware requirements if known
  • Other project requirements

The panel thickness, skin selection, core requirements and complete construction can then be discussed according to the project.

Learn more about specification preparation:

→ How to Specify Aluminum Honeycomb Panels

Prepare an inquiry:

→ Request Quote

Related Product & Technical Resources

Sample Ordering

Review physical samples for material, structure and surface confirmation.

→ Sample Ordering

Ready to Define Your Panel Specification?

If you already know your application and requirements, Qitianmei can help you define the appropriate aluminum honeycomb panel specification.

Prepare an Inquiry

→ Request Quote

View Specifications & Customization

→ Sizes & Customization